CCM

Explore intuitive vibration diagnosis

CCM

Explore intuitive vibration diagnosis

Intro

Open, scalable and easy to integrate

The CCM system is the backbone for reliable condition monitoring, machine diagnostics and early fault detection – from housing vibration to shaft vibration in rotating machinery. It sets new standards with its openness, scalability and ease of integration. By separating machine data acquisition from remote data processing, the system offers maximum flexibility and modularity.

The CCM system easily integrates with existing infrastructures, both software and physical. It provides accurate insight into machine status and supports data-driven decisions. The added value is reflected in reduced downtime due to improved maintenance planning, the avoidance of recurring faulty conditions and the reduction of wear and tear.

System Architecture CCM
System Architecture CCM

METIS

The solution for intuitive monitoring

METIS is a powerful software platform for processing, visualizing and networking vibration data. The web-based user interface provides comprehensive insight into time data, orbits, spectra, Nx filters and more. Intuitive operation and seamless extensibility are made possible by a consistent focus on user needs and an innovative software architecture.

METIS offers very fast configuration, decentralized data storage with backup functionality, and connectors for effective data transfer. The powerful flight recorder captures critical events in high resolution at up to 96 kHz. Combined with our CCM hardware, METIS is the ideal solution for continuous condition monitoring, predictive maintenance and optimization of machines and systems.

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Services

Unique services for unique assets

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Whether you need a standard rack, a customized terminal box, a mobile measurement device or even a tailor-made distributed CMS with special algorithms. Combine a quick and effortless rollout in the field with a CMS solution tailored to your exact needs.

We help you build a standardized data backbone for applications such as predictive maintenance. Our open and easily extensible system architecture allows integrating new M2M interfaces or export to specific data formats. You can also rely on our expertise in developing your analysis tools.

Our vibration analysis services for rotating machinery such as compressors, turbines, expanders and pumps can help you optimize your plant reliability. We provide support as part of regular operational data analysis as well as diagnosis of emerging or existing machine problems.

No system covers all applications. So, different CMS have proven themselves for different applications. That is why we also integrate third-party systems and help merge data.

We do calibration for proximitors and accelerometers. Beyond that we support you in identifying problems in the measurement chain to restore trouble-free operation.

Integration

Seamless integration with customized simplicity

Hardware Integration

Software Integration

The CCM C-601 edge module is compatible with a wide range of industrial sensors, including proximity, velocity, acceleration, keyphasor, speed, and pressure. The system features a configurable power supply, supporting -24VDC, +24VDC and the IEPE/ICP standard

Rack-based machine monitoring systems like Bently Nevada 3500 and Brüel & Kjaer VC 6000 etc. offer Buffered Out connectors for enhanced functionality. Integrating our CCM system with these connectors allows seamless retrieval of raw sensor data. This integration can even be done while the machine is running. This allows a proactive approach without the risk of MMS alarm overrides or unnecessary machine shutdowns.

Vibration transmitters like Bently Nevada 990, Metrix and PVTVM are widely used for machine monitoring. These transmitters feature Buffered Out connectors that can be used for acquiring raw sensor data with our CCM system. To overcome cable length limitations at the Buffered Out connector, our CCM A-100 amplifier can be added to ensure high signal quality transmission up to 75m.

One data acquisition module – many different I/O connections. Whether passive measurement or active supply of the sensor system. The six measurement inputs of each CCM C-601 edge module can be flexibly and individually configured via software, optimizing channel utilization to reduce costs and installation space. This streamlined approach simplifies spare parts management, reducing the need for diverse module stock.

Our commitment to openness is more than a principle; it’s a practice. Beyond supporting standard M2M communication protocols such as OPC UA and Modbus TCP, our data connectors provide seamless data to formats such as Excel CSV, NI TDMS, and Matlab MAT. Moreover, direct API queries provide a streamlined way to access your data directly from the database. Experience full control and access to your data.

Our system is based entirely on web technology. Hence, integration into the customer’s IT/OT is straightforward. Remote access via terminal server applications (e.g. Citrix) is easy and allows secured access from anywhere. You can choose using a hardened industrial PC or a Virtual Machine. LTE routers can be used for inaccessible, insufficient connected or mobile installations.

Our system operates on a Linux-based architecture, providing a solid base for cyber-secure vibration monitoring solutions. Following the secure-by-design philosophy, our systems are hardened. We are committed to minimizing vulnerabilities inherent in our development process. Detailed vulnerability analysis reports are available upon request.

We are focused on flexibility, tailoring solutions to your needs. Our goal is to deliver an exceptional user experience and satisfaction at every stage of the project. We welcome all customer requirements and are always open to discussion to find the optimum solution. Your challenges are our opportunities for innovation.

Features

Raw data Save raw data snapshots using time- and event-based triggers including pre- and post-event data
Performing Intelligent data management scheme for maximum data transfer performance and analysis speed
Analysis Perform ad-hoc vibration analysis on every snapshot like FFT, Orbit, ISO10816
Purposeful The Flight Recorder only records relevant machine events, ensuring that no unnecessary data is stored
Multi-Purpose 6 galvanically isolated multi-purpose analog inputs for proximitors, keyphasors, transmitter & rack Buffered Out connectors  as well as velocity, acceleration, speed & dynamic pressure sensors
Multi-Power Each channel can be configured as 2-wire (IEPE 6mA), 3-wire (+24VDC / -24VDC supply) our without power supply.
Multi-Range Measure sensor data in unipolar range 0 .. ±24V or bipolar range ±24V.
High Quality 24bit time synchronous sampling @ 100kHz
Small Size IP20 casing with DIN rail mounting, 45 x 120 x 120mm
Connected 2x GbE RJ45
Industrial Range From -20 to +65°C operating temperature @ 10 .. 90% humidity
Optimized The Gateway ensures high data throughput, storing full-resolution data for around 2 years (typical use), with automatic data reduction at max database capacity.
Trusted Our METIS software relies on an long-term supported industrial Linux OS from Siemens.
Small Size Big performance, small footprint. Instead of using big server racks we are using robust IPCs: Small (85 x 85 x 41mm) or Large (191 x 100 x 60mm).
Small Gateway Quad Atom E3940, 4 GB RAM, 64/128 GB SSD, 2x GbE RJ45, 1x DisplayPort, DIN rail mount
Large Gateway Quad Celeron N2930, 8 GB RAM, 128/240/480 GB SSD, 2x GbE RJ45, 1x DisplayPort, DIN rail mount
  • Turbo compressor shaft vibration
  • Gearbox vibration
  • Reciprocating compressor vibration
  • Pump and fan vibration
  • Housing & bearing vibration
Machine-to-Machine OPC UA, Modbus TCP, GE Historian Client
Manual Export JSON, XLS/CSV, NI TDMS, Matlab® MAT
Direct Access REST API
Expandable Additional M2M and Export Connectors can be provided on request

Contact

Dr. Rico Schulze
Rico.Schulze@avicomp.com
+49 341 21787 1791

Contact picture Rico Schulze - Kontaktbild Rico Schulze