Automation
of rotating machinery

Control and monitoring solutions for
compressors, turbines and pumps.

Reliable automation for safe and efficient operation

Rotating machines are essential to industrial processes. To ensure smooth operation, technical expertise, specific know-how, and reliable control systems are crucial.

We develop automation solutions that are precisely tailored to your machines, processes and operating conditions. The goal is clear: safe, efficient, and maintenance-friendly operation throughout the entire life cycle.

Customised control and protection concepts for complex machinery

International approvals, worldwide commissioning

Integration into existing control systems and infrastructures

Expertise in explosion protection, machine safety, and cyber security

Qualified quotation support for machine and plant manufacturers

Individual solutions with powerful impact

Every machine, every process, and every operational setting is different. That’s why our solutions are customized and based on specific requirements.

Steam turbine-driven multi-stage centrifugal compressor

A new control system was supplied for a power plant for three turbo compressors that provide the fuel gas for the gas turbine. The container solution included complete I&C and safety technology, as well as low-voltage switchgear, UPS and air conditioning.

  • Shorter installation time due to pre-manufactured container solution
  • Compliance with power plant specifications during load rejection
  • Pre-tested and pre-adjusted controllers via dynamic simulation

Automation of reciprocating compressors

Supply of control technology for five large piston compressors to enable hydrogen transformation in a steel mill. Each machine has its own control system, featuring modern, redundant, and safety-oriented PLC systems from Siemens.

  • Wear monitoring with complex machine monitoring system
  • Performance control with dedicated Hoerbiger controller
  • Distributed HMI solution with modern server/client system
  • Implementation of a cyber security concept for package units

Automation of parallel pumps

Delivery of a central control system with a redundant PLC for three pumps. Two pumps are driven by a steam turbine and one pump by an electric motor. In addition to the turbine control, a load sharing scheme for the pumps has been implemented.

  • Installation of overspeed protection system
  • Installation of vibration monitoring system
  • Central visualization for entire system
  • Commissioning of control system

Solutions at highest international level

Controlling rotating machinery requires more than standard solutions. Our systems combine safety, robustness, and flexibility – based on modern control technologies, precise instrumentation and comprehensive application know-how.

Our in-depth project and domain expertise guarantees that each automation system meets both technical and operational requirements.

PLC and DCS-based control systems (e.g. Siemens, Rockwell, Triconex, Woodward, Hoerbiger)

Anti-surge und performance control

Dynamic simulation according to API617 and virtual commissioning

Integration of MMS systems (BN3500, Orbit 60, B&K, etc.)

Visualization, HMI and industrial communication

SIL-compliant safety technology

Instrumentation and electrical skid installation

Anti-surge control for safe and efficient compressor operation

Surging is without doubt one of the most dangerous operating conditions for turbo compressors. It leads to high loads, increased wear and, in the worst case, expensive failures.

AviComp is an expert in developing reliable surge control systems. Our solutions detect critical conditions early on and intervene appropriately — scalable and seamlessly integrable into existing control systems.

Our solutions are built on modular architecture, modern visualization, individually parameterized control logic, and proven surge protection. This ensures stable processes and ease of use.

On request, we take care of instrumentation, commissioning, and training.

 

High operational safety and plant availability

Seamless integration into existing DCS and PLC systems

Adaptation from simple to complex compressor configurations

Robust against changing suction conditions and gas composition

Patented surge protection for maximum safety

Would you like to operate your rotating machinery more efficiently and safely?

Jörg Richter
Head of Business Unit Rotating Machinery

Phone: +49 341 21787-1712
Mobile: +49 152 56858212
Email: joerg.richter@avicomp.com
LinkedIn: www.linkedin.com/in/joerg–richter