Digital solutions
for transparent
asset condition

Use your potential.
Avoid downtime.

We connect machines, data, and processes

Our technical and methodological expertise allows us to develop digital tools that support condition monitoring, fault analysis, and increase the efficiency of your systems. Our integration expertise delivers immediate and significant added value.

Clear condition assessment enables well-founded, traceable decisions

Reduce unplanned downtime and resolve even complex issues more quickly

Achieve higher efficiency, lower energy consumption, and reduced CO₂ emissions

Drive cost-effective maintenance strategies and modernization planning

Achieve sustained added value digitally

We lay the foundation for condition-based maintenance, increased efficiency, and long-term operational reliability with our in-depth process understanding, engineering expertise, and digital tools.

Compressor condition monitoring

Implementation of a CCM system for continuous vibration monitoring of four parallel, four-stage compressors. The system enables condition-based maintenance instead of fixed service intervals.

  • Capturing shaft and gearbox vibrations
  • Individual design based on a preliminary assessment
  • Integration into the customer’s OT with secure remote access
  • Usable out-of-the-box through preconfigured web UI, data storage, and process data historian interface

Analysis and prevention of downtime

Using a digital twin to analyze repeated shutdowns of two propylene compressors operating in parallel. Identification of control-related issues and subsequent optimization of the process control system.

  • Root cause analysis with dynamic simulation without interrupting machine operation
  • Virtual commissioning to minimize implementation risk
  • Improved understanding for involved stakeholders and transparent decision-making
  • On-site validation and fine-tuning of the control system

Increasing energy efficiency

Using a digital twin to optimize a multi-stage ammonia compressor. Simulations revealed efficiency reserves, improved the control strategy, and reduced steam consumption.

  • Forecasting the effects of a higher gearbox transmission ratio
  • Simulation and energy saving analysis
  • Development of a tailored stage-wise surge limit testing approach
  • Optimization of load distribution between stages

Use technological innovation strategically

Our interdisciplinary team combines expertise in automation, control and monitoring system, IT/OT systems, and digitalization. We don’t believe in rigid patterns. We believe in solutions that work best for your specific situation.

This is supported by a deep understanding of processes and expertise in selecting and applying suitable technologies. We rely on proven standards, but make decisions that are tailored to your business. This helps us provide effective and sustainable solutions.

Instrumentation and controls technology

Vibration monitoring

Physics-based simulations for evaluating machine and control behavior

Web-based applications

Classic and AI-based analyses

Integration into existing IT/OT systems

Cyber Security

Our products and solutions

Digital Twin

The Digital Twin combines data, models, and operational experience to create a virtual representation of your asset or plant. This allows you to identify deviations at an early stage, test technical changes safely, recognize potential for improvement, and reduce costs throughout the entire plant lifecycle.

Vibration Monitoring

The AviComp CCM system offers high-resolution condition monitoring and proven protection functions for rotating machines. Faults are detected before they lead to failures—for greater safety, maximum availability, improved maintenance planning, and a longer lifespan for your equipment.

Like to discover more or discuss a specific project?

Dr.-Ing. Rico Schulze
Head of Digital Solutions

Phone: +49 341 21787-1791
Mobil: +49 1525 6858222
Email: rico.schulze@avicomp.com
LinkedIn: www.linkedin.com/in/dr-rico-schulze